3D vision systems for production lines

The use of 3D vision systems in the industry brings many benefits to the companies using them. Thanks to these systems, it is possible to automate the operation of production lines and thus increase their efficiency. It is worth remembering that the work is accelerated without a decrease in the quality of products.

Automatization speeds up the production line

The robot, which recognizes and retrieves even chaotically arranged details, guarantees faster production line operation. In addition, a robot with a 3D vision relieves employees and allows them to be delegated tasks that cannot be performed with the machine. 3D vision is used in many different applications:

  • palletizing and depalletizing,
  • assembly,
  • bin-picking,
  • gluing and sticking,
  • moving or segregating elements,
  • location,
  • quality control, etc.

Features of offered vision systems

  • long time of continuous operation – more than 10,000 hours of continuous operation;
  • resistance to harsh working conditions – both in dust and near water (IP65);
  • are certified – have CE, FCC, VCCI, and RoHS certificates;
  • flexible integration – they work with the robotic arms of the most popular brands: Fanuc, KUKA, ABB, Yaskawa, Kawasaki, and others;
  • high precision, and high processing speed.

CUSTOMER REVIEW

Unitem is the first company I would contact to automate the process in the company. The team's creativity and openness are supported by appropriate technical knowledge and understanding of the customer's needs. Their way of communicating and support in making decisions on task implementation leaves a good impression.
Krzysztof Nowak
grinding-polishing technologist, industrial robot programmer, Oras Group

Advantages of using 3D vision
in the work of production line robots

AUTOMATION AND ACCELERATION OF PROCESSES

REDUCTION IN THE NUMBER OF NOKS

EMPLOYMENT COSTS REDUCTION

PRODUCT QUALITY INCREASE AND STABILIZATION

Vision system to support the buffer line: an example of the use of a 3D vision system in our projects

3D vision systems allowed robots to pick up even inaccurately arranged references appropriately and to deposit them on the CNC saw socket. As part of consultations with the client, we learned that they plan to expand the system to include more references in the near future. For this reason, the implemented solution was simple to use, stable, and enabled independent expansion.

RELATED PROJECTS

Gallery

How do we implement projects?

01

FREE AUDIT AND PRELIMINARY DESIGN

The first and most important step in the process. Here, we will understand the problem to be solved or the process to be improved.

02

MACHINE DESIGN
AND CONSTRUCTION

Knowing the goal, we will design a solution. We develop the best possible design based on available technology, desired effect, and budget.

03

MACHINE
TESTING

The finished machine is tested with the use of parts provided by the customer. The tests are repeated until the machine has achieved all the goals.

04

EMPLOYEE TRAINING
AND MACHINE START-UP

Our specialists assemble and start the machine at the customer’s site. We provide the necessary training, schematics, as well as operating instructions.

Guarantee and safety

All the machines we build are safe and meet the most stringent requirements. Our machines are mainly based on PLC control. All the parts we use come from the best manufacturers. We closely adapt the project to customers’ requirements by developing concepts of operation and construction of machines together with them. We choose the most simple and most durable solutions when designing industrial machines and building robotic production machines. An example is our leak testing machines, where the proposed solutions reduce the test time up to 80% of the time. This makes the machines we build cheaper, more durable, and less complicated.

In doing so, we are not afraid to use non-standard ways of manufacturing parts. We also often offer customers alternative approaches to their production processes. This results in savings and increased durability of the assembly machines we build. We strive to establish long relationships with customers on a win-win business basis.

We are a recommended system integrator, so we have regular customers to whom we automate production processes.

Benefits

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